Theatre Pipe Organs And Me

Wurlitzer 235 Opus 493 1921 Console Virtual Theatre Pipe Organ

Constructing My Virtual Theatre Pipe Organ

Test Console

Constructing New Console

Audio Equipment

Computer / Software and
Hardware

Subwoofers

Construction of the new console started out by first building two subwoofers as I needed them to be used with the test console. There are many theories about how to build subwoofers and different types, but I decided to go with Owen Jones 18" TL Dearth Varder! Plans are available from his website however for me they were too tall to fit into position in my theatre room where I would eventually house the organ. I needed to make the height smaller but keep the same volume and port length. Fortunately there are some very good Android apps available from car audio makers for your phone. Enter your speaker specification and port length etc. it will help you calculate your box size.

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The box is made from 32mm MDF so it is strong, won't rattle or come apart. One side has been made to be removable using a silicone gasket. I applied silicone to one surface, laid a sheet of  gladwrap over the top, put the top in place and screwed it down enough so not too much squished out.I let it dry, took the lid off and removed the gladwrap. I choose the Eminence DEFINIMAX 4018LF 18" speaker driver for this project

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ROXYtheVirtual Theatre Pipe Organ Console

 
I used two sets of plans available when coming up with my design. Owen Jones and BarryTech. There are lots of ideas to consider and I looked over as many theatre organs photos as possible to get ideas to personalize my project. My organ is built to comply with the AGO specification and can be downloaded here.

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I decided to build all panels from MDF, applying a 3mm ply veneer to get a nice grain. Sides and bottoms are made in 6 pieces

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Side Pieces two 510x660 are required only 1 shown

Outside RH side

Inside LH side

Inside LH side finished

 
Formwood ply used for base bolted and fixed by steel angle and strengthened with triangles. Formwood angled at the top for added strength.

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Front panel Formwood ply with 3mm ply veneer. Pedal board and swell pedal openings cut out and front fitted. Mounting for swell pedals added then piano fitting and toe piston mounting made and fitted.

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32mm MDF used for top of base. Two pieces of 32mm glued together to form the scroll leg, which is then routed. Then 3mm ply veneer carved to shape a highlight. 3D printer used to print the flower, shown as is from the printer, and needs to be cleaned up.

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More to come as I continue to build...update log Aug 2021